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超聲波清洗機(jī)的生產(chǎn)離不開哪些配件?
來源:http://www.qduv.cn/ 時(shí)間: 2021-09-13 瀏覽次數(shù): 0
1、其中發(fā)生器是相對(duì)于機(jī)器本身而言是比較重要的配件之一,超聲波發(fā)生器將工頻電轉(zhuǎn)變成28KHZ以上的高頻電信號(hào),通過電纜輸送到換能器上。一般超聲波換能器是固定在清洗槽的底板上,清洗槽內(nèi)裝滿了液體,當(dāng)換能器被加上高頻電壓后,它的壓電陶瓷元件在電場(chǎng)作用下便產(chǎn)生縱向振動(dòng)。
1. The generator is one of the more important accessories relative to the machine itself. The ultrasonic generator converts the power frequency electric signal into a high-frequency electric signal above 28kHz and transmits it to the transducer through cable. Generally, the ultrasonic transducer is fixed on the bottom plate of the cleaning tank. The cleaning tank is filled with liquid. When the transducer is applied with high-frequency voltage, its piezoelectric ceramic components will produce longitudinal vibration under the action of electric field.
2、超聲波換能器(又稱聲頭)是一種率的換能元件,能將電能轉(zhuǎn)換成強(qiáng)有力的超聲波振動(dòng),在產(chǎn)生超聲波振動(dòng)時(shí),仿佛是一個(gè)小的活塞,振幅很小,約只有幾微米。但這個(gè)振動(dòng)加速度很大(幾十幾千個(gè));槽上具有許多個(gè)換能器,施加相同的頻率及相位的電能時(shí),合成了一個(gè)巨大的活塞進(jìn)行往復(fù)振動(dòng),這種振動(dòng)的現(xiàn)象,是平時(shí)我們所說的超聲波。
2. Ultrasonic transducer (also known as sound head) is a high-efficiency energy conversion element, which can convert electric energy into strong ultrasonic vibration. When generating ultrasonic vibration, it seems to be a small piston with a small amplitude of only a few microns. But the vibration acceleration is very large (dozens to thousands); There are many transducers on the groove. When electric energy of the same frequency and phase is applied, a huge piston is synthesized for reciprocating vibration. This vibration phenomenon is what we usually call ultrasonic.
3、加熱及溫度控制系統(tǒng):加熱器采用鑄鋁加熱片,可耐酸堿,壽命長。加熱的目的是將清洗劑加熱以增加清洗機(jī)的洗滌效果,溫度自動(dòng)控制,可在適當(dāng)范圍內(nèi)隨意調(diào)整。
3. Heating and temperature control system: the heater adopts cast aluminum heating sheet, which can resist acid and alkali and has long service life. The purpose of heating is to heat the cleaning agent to increase the washing effect of the cleaning machine. The temperature is automatically controlled and can be adjusted freely within an appropriate range.
4、清洗槽:清洗槽采用SU304不銹鋼經(jīng)氬弧焊焊制而成,槽體上設(shè)置有排渣檢修口、保溫隔聲層等。
4. Cleaning tank: the cleaning tank is made of su304 stainless steel by argon arc welding, and the tank body is equipped with slag removal access, thermal insulation and sound insulation layer, etc.
5、槽液循環(huán)過濾系統(tǒng):在該系統(tǒng)中設(shè)有過濾器,對(duì)槽液進(jìn)行動(dòng)態(tài)過濾,以維持槽液的清潔度。當(dāng)工件出槽,經(jīng)過過濾的液體流經(jīng)槽體上部的噴淋環(huán)節(jié)對(duì)工件進(jìn)行一次沖洗,以便沖掉工件出槽,以避免其對(duì)下道槽液造成污染。
5. Tank liquid circulating filtration system: a filter is set in the system to dynamically filter the tank liquid to maintain the cleanliness of the tank liquid. When the workpiece comes out of the groove, the filtered liquid flows through the spray link on the upper part of the groove to flush the workpiece once, so as to flush the workpiece out of the groove and avoid its pollution to the next groove liquid.
6、輸送系統(tǒng):根據(jù)被清洗工件的形狀、體積、批量等確定超聲波清洗機(jī)的輸送方式及控制方式。典型的輸送方式有——懸鏈、網(wǎng)帶、雙鏈、步進(jìn)、電葫蘆、自行葫蘆、滾筒、轉(zhuǎn)盤、龍門架、機(jī)械手、吊籃、推盤等等。
6. Conveying system: determine the conveying mode and control mode of the ultrasonic cleaning machine according to the shape, volume and batch of the cleaned workpiece. Typical conveying modes include catenary, mesh belt, double chain, stepping, electric hoist, self-propelled hoist, roller, rotary table, gantry, manipulator, hanging basket, push plate, etc.
7、噴淋漂洗系統(tǒng):根據(jù)被清洗工件的表面狀況,有的清洗機(jī)配備噴淋漂洗工序,將超聲波清洗和噴淋清洗有機(jī)地結(jié)合起來。
7. Spray rinsing system: according to the surface condition of the cleaned workpiece, some cleaning machines are equipped with spray rinsing process, which organically combines ultrasonic cleaning and spray cleaning.
8、烘干系統(tǒng):根據(jù)被清洗工件的狀況,有的清洗機(jī)配備烘干系統(tǒng),烘干系統(tǒng)主要由加熱器、風(fēng)機(jī)、吹風(fēng)噴嘴等組成,溫度自動(dòng)控制。
8. Drying system: according to the condition of the cleaned workpiece, some cleaning machines are equipped with a drying system, which is mainly composed of heater, fan and blowing nozzle, and the temperature is automatically controlled.
今天小編給大家呈現(xiàn)是關(guān)于超聲波清洗設(shè)備的相關(guān)知識(shí),如果您對(duì)于本文有什么疑問及問題歡迎來電咨詢或者網(wǎng)站下邊留言:http://www.qduv.cn
Today, Xiaobian presents you the relevant knowledge about ultrasonic cleaning equipment. If you have any questions and questions about this article, please call us or leave a message at the bottom of the website: http://www.qduv.cn
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