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高壓去毛刺清洗機(jī)發(fā)展技術(shù)及特點(diǎn)
來(lái)源:http://www.qduv.cn/ 時(shí)間: 2023-04-24 瀏覽次數(shù): 0
在超聲波作用下,機(jī)械運(yùn)動(dòng)傳入槽體內(nèi)的清洗劑中,使清洗劑體內(nèi)更替發(fā)生疏密相間的震動(dòng),液態(tài)連續(xù)不斷遭受拉伸和壓縮。疏的位置受到伸拉,發(fā)生微氣泡(真空氣穴);密的位置遭受壓縮。因?yàn)榍逑磩﹥?nèi)部受超聲設(shè)備的震動(dòng)而頻繁地拉伸和壓縮,其結(jié)果使微氣泡不斷發(fā)生和不斷破裂。微氣泡破裂時(shí),周邊的清洗劑以非常大的速率從不同方位伸到小氣泡的核心,發(fā)生水擊。這種情況能通過(guò)人眼可以直接清晰地看到,即在清洗劑中可以看出有很強(qiáng)活動(dòng)小氣泡,并且清洗劑上下對(duì)流,這時(shí)若用手指頭浸入清洗劑中,亦有很強(qiáng)扎針的那種感覺(jué)。
Under the action of ultrasound, mechanical motion is transmitted into the cleaning agent inside the tank, causing the replacement of the cleaning agent in the body to undergo dense vibrations, and the liquid continuously undergoes stretching and compression. The sparse position is stretched and micro bubbles (vacuum cavitation) occur; The dense position is compressed. Due to the frequent stretching and compression caused by the vibration of ultrasonic equipment inside the cleaning agent, microbubbles continue to occur and rupture. When a microbubble ruptures, the surrounding cleaning agent extends at a very high rate from different directions to the core of the microbubble, causing a water hammer. This situation can be directly and clearly seen by the human eye, that is, there are strong small bubbles in the cleaning agent, and the cleaning agent flows up and down. At this time, if you immerse your fingers in the cleaning agent, there is also a strong feeling of needle insertion.
(1)高壓清洗機(jī)是高壓大功率的。目前,高壓水射流清洗設(shè)備的壓力已達(dá)到300MPa,功率已達(dá)到900kW,我們還在不斷改進(jìn)中。
(1) The high-pressure cleaning machine is high-pressure and high-power. At present, the pressure of the high-pressure water jet cleaning equipment has reached 300MPa and the power has reached 900kW, and we are continuously improving it.
(2)外圍設(shè)備多樣化。氣動(dòng)旋轉(zhuǎn)噴槍噴嘴、自帶軟管清洗器、爬墻清洗器、平面清洗器、破碎機(jī)等多種形式設(shè)備的研發(fā)正在積極開(kāi)展。
(2) Diversified peripheral devices. The research and development of various forms of equipment such as pneumatic rotary spray gun nozzles, built-in hose washers, wall climbing washers, flat washers, and crushers are actively underway.
(3)系統(tǒng)尋求智能化和機(jī)電一體化。充分利用一套通用機(jī)器,我們可以完成高壓清洗機(jī)的轉(zhuǎn)換,從使用高壓清洗機(jī)的簡(jiǎn)單商業(yè)清洗到除銹、混凝土破碎、脫漆等高難度工作。
(3) The system seeks intelligence and mechatronics integration. By fully utilizing a universal machine, we can complete the transformation of high-pressure cleaning machines, from simple commercial cleaning using high-pressure cleaning machines to difficult tasks such as rust removal, concrete crushing, and paint removal.
(4) 使用旋轉(zhuǎn)射流。旋轉(zhuǎn)射流可以在基本保持水射流正常打擊力的同時(shí)施加切向剝離力,這兩種力的結(jié)合大大提高了工作效率。
(4) Use a rotating jet. Rotating jet can apply tangential peeling force while maintaining the normal hitting force of the water jet, and the combination of these two forces greatly improves work efficiency.
去毛刺清洗機(jī)是超聲波空化作用、浸蝕功能、攪勻功能、乳化作用及空化核作用整體表現(xiàn)。在其中空化作用在超聲設(shè)備去毛刺和清理中都是起關(guān)鍵作用的,它能夠嚴(yán)重破壞毛刺、污漬微粒子被清理件的表面粘附情況。加上微沖流作用,使清洗劑發(fā)生震動(dòng)和攪勻,將毛刺和污漬從被清理件表層及縫隙中清理干凈。
The deburring cleaning machine is the overall performance of ultrasonic cavitation, etching, stirring, emulsification, and cavitation nucleation. The cavitation effect plays a crucial role in the deburring and cleaning of ultrasonic equipment, as it can seriously damage the surface adhesion of burrs and dirt particles to the cleaned parts. Combined with the micro flushing effect, the cleaning agent vibrates and mixes evenly, clearing burrs and stains from the surface and gaps of the cleaned parts.
而乳化作用則使清理下來(lái)的毛刺和油污很快地分散、乳化在清洗劑中。超聲波清洗機(jī)→超聲設(shè)備浸洗→熱水浸洗→吹干→烘干,超聲清洗在工業(yè)中用途廣泛,主要運(yùn)用于對(duì)零、零部件清理需求非常嚴(yán)格的場(chǎng)所,如零部件在精加工中清洗、裝配前清洗、幾何結(jié)構(gòu)繁雜(多孔結(jié)構(gòu)、深孔加工、彎孔、盲孔、微孔)的孔類零部件的清理,以及污漬粘附較牢的中小型零件的清理。去毛刺超聲波清洗機(jī)加工工藝簡(jiǎn)易,操作方便,工作強(qiáng)度低,清理質(zhì)量好,清理率,并且易于實(shí)現(xiàn)零配件清理自,因而是一種潛力的工業(yè)清洗機(jī)。
The emulsification effect causes the cleaned burrs and oil stains to quickly disperse and emulsify in the cleaning agent. Ultrasonic cleaning machine → ultrasonic equipment immersion washing → hot water immersion washing → blow drying → drying. Ultrasonic cleaning is widely used in industry, mainly in places with very strict cleaning requirements for parts and components, such as cleaning parts in precision machining, cleaning before assembly, cleaning of complex geometric structures (porous structure, deep hole processing, curved holes, blind holes, micropores), and cleaning of small and medium-sized parts with strong adhesion of stains. The deburring ultrasonic cleaning machine has simple processing technology, convenient operation, low work intensity, good cleaning quality, high cleaning efficiency, and is easy to achieve self cleaning of spare parts, making it a highly potential industrial cleaning machine.
本文由高壓去毛刺清洗機(jī)提供幫助,更多的相關(guān)內(nèi)容請(qǐng)點(diǎn)擊 http://www.qduv.cn 希望本文能夠?yàn)槟鷰?lái)幫助,感謝您的閱讀!
This article is assisted by a high-pressure deburring cleaning machine. For more related content, please click on http://www.qduv.cn I hope this article can be helpful to you. Thank you for reading!
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